Everyone should be familiar with the nitrogen generator. It is a nitrogen-generating equipment that uses air as raw material to separate nitrogen and oxygen in the air through certain technologies. However, many users often ignore the maintenance of the machine when using the nitrogen generator. So today the editor of the nitrogen generator will briefly introduce to the users the daily maintenance precautions and periodic maintenance related knowledge of the nitrogen generator.
Precautions for daily use and maintenance of nitrogen generator
1. The nitrogen generator requires normal supply of power, gas source, and temperature conditions and normal opening and closing; especially the stability of the power supply voltage to reduce damage to the controller and solenoid valve caused by power supply problems.
2. Pay attention to the pressure of the air storage tank at any time, and keep the pressure of the air storage tank between 0.6 and 0.8MPa, not lower than the rated value.
3. Check the automatic drainer every day to avoid clogging and loss of drainage function. If it is clogged, you can slightly open the manual valve, close the self-draining valve, then remove the automatic drainer, disassemble and clean it. When cleaning the automatic drain, just use soap suds to clean it.
4. Check the three pressure gauges on the nitrogen generator regularly, make a daily record of the pressure changes to prepare for equipment failure analysis, observe the flow meter and nitrogen purity at any time, and maintain the purity of the outgassed nitrogen.
5. Check the refrigeration effect of the cold dryer regularly every week to prevent the failure of the cold dryer from causing water to enter the nitrogen generator and carbon molecular sieve poisoning.
6. Carry out operation and daily maintenance according to the requirements of the instrument usage regulations, and check the sensitivity of the solenoid valve/pneumatic valve, the pressure range of the pressure regulating valve, the accuracy of the gas analyzer, the compression of the adsorption tower, and the exhaust condition of the muffler from time to time. The cleanliness of the inner tube of the flow meter, etc.
Nitrogen Production Manufacturers - China Nitrogen Production Factory & Suppliers (xinfatools.com)
Nitrogen generator periodic maintenance
1. Test the air treatment process, check the refrigeration effect of the cold dryer, and replace the pipe filter element regularly (replacement every six months) to make the air quality better.
2. Replace the activated carbon of the nitrogen generator (replace once every 12 months). The activated carbon link is a process of oil removal, which can reduce the oil content in the air and avoid contamination and poisoning of the carbon molecular sieve of the nitrogen generator.
3. For the detection and calibration of the nitrogen analyzer of the nitrogen generator, the p860 series nitrogen analyzer generally has a lifespan of 2-3 years. It is recommended to replace it when the lifespan expires to avoid misjudgment of the purity of the nitrogen generator and damage to the product.
4. Check the solenoid valve and pneumatic valve. To ensure the normal operation of the equipment, it is recommended that the user has a spare
5. Analyze and test the nitrogen yield of the carbon molecular sieve of the nitrogen generator (replaced every 5-6 years) to ensure that the nitrogen yield meets customer needs. During maintenance, the carbon molecular sieve of the nitrogen generator should be added or replaced according to the customer's usage.
Post time: Feb-22-2024
